Products
Orbinova Solutions Ltd — United Kingdom
Server racks in a dark data hall
Product 01 — Vertex-edge

An operational intelligence layer for the machines you already run.

Vertex-edge does not replace your control system. It sits beside it, watches it, reasons about it, and — within limits you set — corrects it. It runs on standard hardware, ships in weeks, and signs everything it does.

01The four components

One system.Four working parts.

Component 01

Physics Trained AI

Hybrid machine-learning models constrained by the physics of the process and the machine. Predict behaviour you have never measured — drift, wear, formation outcomes — beyond what historical data alone could yield.

Physics Trained AI
Component 02

Digital Twin Infrastructure

A live virtual copy of the asset, fed by telemetry, vision and operational documents. Used to validate every proposed change before it touches the line — and to keep an interrogable record of what actually happened.

Digital Twin Infrastructure
Component 03

AI Reasoning Engine

Reasons across telemetry streams, machine state and operational documents (SOPs, batch records, drawings) at once. Names the cause, cites its evidence, and ranks the options.

AI Reasoning Engine
Component 04

Automated Optimisation Framework

A controlled workflow that proposes corrections, validates them in the twin, applies them within human-approved limits, and rolls them back on a signal. Full governance, full rollback, signed audit chain.

Automated Optimisation Framework
GE90 turbofan engine fan blades, front view

We run in shadow first. A person approves every change. Every decision is signed.

Six-stage operational loop — shadow first, always signed
02The operational loop

Connect. See. Reason.Simulate. Act. Sign.

01

Connect

Integrate with PLCs over OPC UA and Siemens S7Comm, with industrial telemetry, and with targeted computer vision on the line.

02

See

A live digital twin of the asset. Process, machine, environment — kept in lock-step with the floor.

03

Reason

The AI reasoning engine names the cause and cites the evidence — across telemetry, vision and documents.

04

Simulate

The proposed correction is validated in the twin before it touches the line. If it doesn't pass, it doesn't ship.

05

Act

Applied within limits a human has approved. Setpoint nudges, recipe changes, maintenance work orders.

06

Sign

Every decision — by AI or by operator — is cryptographically signed. The record is the audit.

03Governance

Built for AS9100, DO 178C and GxP from the first commit.

Human in the loop

Every setpoint change, recipe edit and work order requires an approving signature. No exceptions, no overrides.

Bounded action

Vertex-edge acts only within limits a process engineer has set. Outside them, it advises and waits.

Signed record

Every decision, model version, twin state and operator action is cryptographically signed and kept.

Rollback

Any applied change can be reverted on a signal — manual, scheduled, or triggered by drift.

04The hardware

Runs at the edge.On hardware you canbuy today.

Inference runs on NVIDIA Jetson at the machine. Connectivity is OPC UA and Siemens S7Comm — the protocols your plant already speaks. There is no cloud round-trip in the decision loop; the 50 ms path stays on the floor.

Edge compute board, circuit macro